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Sailboat Winter Covers: What to Look For

The post-pandemic rush to the sea has brought a whole new group of readers into the Practical Sailor family, so although many of you are already solved your winter cover cunundrum and may remember this post from years past, I felt it was a good time to help those new readers who are facing their first winter on the hard.

The onset of winter in the northern hemisphere brings with it that age-old problem: How best to protect the boat from snow and ice? Already boats on Lake Superior are buttoned up, and sailors as far south as the Chesapeake have already settled in for winter. While many powerboats choose shrink-wrapping over a more permanent solution, sailboats-with their masts stepped or unstepped-are perfectly suited for reusable custom, or semi-custom covers.

The topic of winter covers is worthy of a larger article all it’s own. A few years ago, seeking a snapshot view of the custom-cover options, we talked to Jim Welinski, co-owner of the family-run Shipshape Canvas shop ( www.shipshapecanvas.com ) in Duluth, Minn., where stored boats face some of the country’s harshest winters.

Most custom covers today are frameless, making them easier to stow and install than the excellent DIY frame-cover described on our website . In either case, a reusable cover will save money in the long haul. A robust, frameless winter cover for a Catalina 30 costs about $2,000 and can last eight to 15 years (with a re-stitching after about eight years), depending on how you treat it. Lighter-weight covers for less-harsh climates sell for just under $1,500 and can last about eight years. A single-season shrinkwrap job will cost $850. You do the math.

For cold-weather covers in dark northern climates, Welinski likes Top Gun, an acrylic-coated polyester that is tough, low-stretch, mildew-resistant, and abrasion resistant, just what is needed to stand up to fierce wind and cold. The material has two cons: It has a tough industrial finish, so a softer material is used to prevent chafe where the cover meets the hull, and it is not breathable, so good vents are essential.

For sunny climates with milder winters, Welinski recommends the UV-stable synthetic blend Weathermax, a breathable fabric that helps prevent mildew and condensation, but is not as strong and abrasion-resistant as Top Gun. Coated acrylics like Sunbrella are another option. Although not as tough or abrasion-resistant as Weathermax (see PS sailcover test , December 2011), Sunbrella’s 10-year warranty (pro-rated) against UV damage tops Weathermaxs five years.

Welinski also recommends using the UV-resistant thread Tenera in sunny places. Some canvas makers charge extra for Tenera, which carries a lifetime warranty, but others like Sailorstailor ( www.sailorstailor.com ) use it in all their products. Tenera’s downside, Welinski said, is that it can allow water to seep through needle holes when sewn into Top Gun, making it less desirable in this application.

For maximum lifespan, the devil is in the details. (Welinski abhors metal grommets, notorious points of chafe.) We recommend using a reputable local canvas maker that will measure your boat and help you fit the cover properly. All it takes is one fierce winter storm to shred a poorly fitted cover. Proper rope tension is critical.

If no local option exists, look for a company that has already fitted your model boat or has a template on file. Insist the company make adjustments for free within the first year. A high-quality cover should carry a four to five-year warranty for workmanship on top of the warranty for materials.

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On watch: this 60-year-old hinckley pilot 35 is also a working girl, 11 comments.

That’s really nice post. I appreciate your skills, Thanks for sharing.

It’s great that you talked about sailboat’s winter covers and which one adapts to your weather. My dad’s thinking about getting a boat. He’s always wanted one, but since we live in a place where the temperature during the winter goes crazy, he’s worried about how to keep it well covered. That’s why I think this article is going to help him be prepared for it. Thanks for the information on how for cold weather, it’s important to find a cover to stand up to the fierce wind and coldness.

The PO of my Bristol 35.5 purchased a frame and cover from Fairclough in CT in around 2000. I bought the boat in 2013, and by 2018 the cover needed to be replaced. I called Fairclough, they not only had the measurements, they still had the original purchase order! They quoted me around $1,600 for new canvas, since the frame is still fine.

Darrell, a very timely article with the link to the PS sailcover test of 2011 just as informative. I bought a two-piece canvas tarp from that “reputable local canvas maker” (he is) in 2007 that weathered 14 seasons with only minor rips and tears until this past winter when the aft piece tore laterally from side to side. I went cheap on the frames, making my own wooden supports, very amateurish but adequate. From what you say, I seem to have gotten a goodly number of seasons for the $1200 I paid back then. The tarp is currently in for repairs. Fingers crossed that it will cover my 27-ft, mast-up sloop for a few more years here under the heavy falls of snow off southern Georgian Bay.

My boat partner and I invested in a Fairclough custom cover (mast up) in 2008 for our 89’ Sabre 34 and although we’ve had several restitchings done through the years, I feel we made the right decision both economically and environmentally. Suggestions: Wrap foam pipe insulators around any and all possible chafing points using 3M Scotch #893 filament tape. Having a zippered door to use off season is a big plus as well as the vents for circulation.

Rarely seen now are waxed cotton canvas covers. I worked for decades at a yacht club in Toronto and there were some covers that were over 30 years old. They were heavy but ridiculously durable. The only thing that seemed to kill them was poor storage. If left lying on a cradle all summer they would rot but if stored dry indoors were fine.

We have a 2001 Catalina 42 which came with Top Flight cover. We replaced the cover with a new one from Top Flight, and had additions for storing with the mast up. We modified the rear to accommodate our new Tower in a Box, which required four new zippers and flaps to wrap around the tower. So 17 seasons from the first cover, and the new one going on three. Beats having to buy plastic shrink wrap every year, and filling up our waste dumps with all that plastic, and at less expense. And Top Flight is very responsive when you need parts (new conduit or brackets) or to modify the existing cover for new things.

Here on Lake Erie we reuse shrink wrap I get 8yrs of use out of it Mast down with framework on a 42′ sailboat with 13.5′ beam. Some of powerboats are on 17 years of the same wrap a little tape goes along way.

I built a cover for my 43′ sloop using different color scrap strips of Sunbrella fabric. At the boatyard they call it the Circus tent. After the first season the wear points were pretty worn (Sunbrella doesn’t have much abrasion resistance.) I made wear patches from an old cut up dingy and they have held without any obvious wear for the next 3 seasons.

Thanks for this great article. I wrestled with this decision after buying my first sailboat in the summer of 2020 and realizing that I had to make a decision as winter approached and some leaky deck problems caused me to want to dry the boat out. I decided I wanted a full cover that would transmit some light, and allow me to work underneath all winter. I chose a system from Kover Klamps. I have not seen them mentioned in your articles. It is based on metal electrical conduit (EMT) and connectors. All told, it cost about $1600 for the frame and a tarp to go over it with a zip door, tie downs, and spares. I expect to get two or three years out of the tarp, and decades from the metal frame. It took a good bit of time to build the first time, and is not easy to move. But it is nice to work under during the winter, and allowed me to replace my two fixed and four opening portlights last winter. This year I will probably repair a piece of broken deck under a stanchion, and re-bed all of the other stanchions. In all, it has allowed me to work in relative comfort. It costs less than shrinkwrap and has less plastic waste. It costs and weighs less than canvas, and allows solar heating and lighting. I worry that it causes a lot of wind resistance due to how high I made it. It is scary to work under when the wind exceeds 25 knots!

Polyethylene plastic, standard sized tarps purchased over the counter and now online have covered my sailboats 23 – 33 ft for the past 40 years. For Upper Peninsula of Michigan and significant snow and wind, relative success with several tarps lasting five years tied over mast down and/or DIY wood frames. I recently purchased two 20’x16′ about $60 each for 16 mil.

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Sailboat Covers & Enclosures

A bimini for your sail boat is the perfect protection against the elements; wind, rain, sun or mosquitoes. Be comfortable in your yacht at anytime, anywhere. We proudly offer high quality Bimini’s that are specifically designed for your boat using fabrics such as Stamoid and Sunbrella that are not only durable but also waterproof, flexible, mildew resistant and available in many colors!

Frames fabricated by our Trademark, Patented H2ube or the option of the stainless steel tubing.

Hallett Canvas & Sails, Inc. has 26 years experience manufacturing various designs of dodger’s suitable for each individual customer and their boats. Hallett dodgers are carefully built ensuring structural integrity as well as years of performance. Dodgers will add the comfort, protection and style to your boat. Custom design your own dodger or see our dodger design page for some potential options that fit you and your sailboat.

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Get out of the sun for the afternoon. This cover protects the cockpit from light rain and sun without the use of bows. Awnings can also help ventilate your boat in an array of weather conditions allowing hatches and companionways to be open and covered from rain or sun. Awnings work well with dodger and bimini’s. It is easy to use, just zip the front to the dodger and insert an awning pole in the back and your done! All awnings are made using the finest outdoor fabrics such as Sunbrella and Stamoid and more.

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All sails should be protected from U.V. rays which, rapidly breakdown any sail cloth, taking years off the life of the sail.

• Standard Sail Cover We provide a front zipper, vinyl protection for winches or cleats and twist snaps for easy on and off. Options of Lazy Jack cut outs if it applies to your boat.
• Hallett Zip-Top Sail Cover Hallett Zip Top Sail covers are integrated to a lazy jack system to allow the mainsail to drop into the cover, then zip the top up and you’re done. It’s that easy! The cover is independent of the sail which allows for easy installation and taking off at the end of the season.
• Horse Blanket The loose luff, flaked mainsail on boom Sunbrella sail cover that simply is laid and fastened.
• Interior Luxury Foam including EZ Dry, Quality fabrics and construction will make your boat worth living on for years to come.

Winter Covers

We can build covers for any custom projects. We will work around special rigging or unique designs to bring it all together for the perfectly finished look. Many times the up front cost of a winter cover is substantially high, however if you keep your boat for more than three to five years the cost becomes much lower than shrink wrapping. Also the quality and functionality of the cover is much greater than the standard blue and green polyethylene tarps. A quality winter cover is important in preserving your upholstery from rain, snow, and harmful UV rays. Now using more and more, the H2ube frame for sturdy, easy use, easy to clean covers. Sail boat enclosures. Our custom fit sail boat enclosures allow boaters to use the outdoor space in all weather and get full use of boat. This in turn can also lengthen the boating season all together allowing you to launch earlier in the spring and to stay warm on a beautiful late fall evening sail. Enclosures are designed to provide maximum visibility built with Strata Glass, Makrolon Polycarbonate or Crystal Clear glass while using Sunbrella or Stamoid for the panels.

Custom Covers

Hallett can design and fabricate any in-house custom upholstery or canvas work that you may need. Some of these projects include, winch covers, helm covers, mooring covers, fender covers, boom tents, wheel covers, hatch covers and much more. You tell us what you would like and we will go the extra mile to meet your needs.

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Hallett Canvas produces the very best cruising sails, racing sails, sailboat canvas, powerboat canvas, commercial canvas and sail rigging products in Maine.

Manufacturing and stocking over 250 One Design Sailboat covers and accessories since 1972.

With our teflon ® thread, proprietary fabric, extra reinforcements, unique designs, and 20 point check, your sailors’ tailor cover is designed to last 8-10 years even if trailed at 70 mph (while the industry norm is only 5 years.).

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Sailboat Canvas & Covers

We offer a variety of sailboat canvas and covers for nearly every part of your boat that needs protection. We have over 35 years of experience designing and making covers for sailboats and sailboat equipment. We make custom mainsail covers that are reinforced for winches, cleats and headboards.

Our winch covers a made in two parts, an inner boot made to fit tight and an outer cover that matches your canvas. We also make binnacle covers and wheel covers to fit well so they do not collect water.

We also make companion way covers that work like a soft door. They can be made with a screen and privacy cover, or an acrylic window and privacy cover. We use Sunbrella Acrylics when necessary, butnow we have a new material called Weathermax that is very UV and chaff resistant. We cover many different items on sailboats, you can see some of them in our sailboat canvas gallery.

Yacht Winter Covers

To help protect your boat from UV and the rigours of the winter months, let Dolphin design and make an overall cover that will protect it from these elements.

Depending on your boat size and location we will either pattern the cover in the conventional way or use the latest in Pro-liner 3D CAD measurement to plot the exact dimensions of your boat and design the cover to suit.

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Winter Boat Covers

“I am happy to write to say how pleased I am with my new winter boat cover. I purchased the reusable boat cover as a reasonable alternative to shrink wrapping. The quality of the product exceeded my expectations. Visitors to my home have expressed how well the cover fits and the attention to detail (air vents and zippered rear entry door). I am pleased to endorse the product and workmanship.”

– Burke, Bayliner 2655

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What you can expect from our high-quality winter covers?

• Our covers are an eco-friendly and cost-friendly alternative to shrink wrap
• Each of our covers is designed to last up to 10-12 years
• All covers are made in 3 pieces
• Each of our custom boat covers is produced from a lightweight coated polyester

We want to ensure that every sailboat or powerboat cover that leaves our business is built to withstand not just the weather, but the test of time. One-time plastic wraps simply cannot compare to the quality tarps we produce.

We dedicate the same attention to detail to every cover and aluminum frame system:

• 1” anodized aluminum
• heavy duty aluminum fittings
• clamps to stern and bow pulpit
• passes over the stanchions
• For powerboat owners we offer custom winter covers fabricated for your framework. We also provide frame building guidelines and a modular framing system for quick and easy frame building using 2X4′s.

Creating a custom boat cover is never a problem at Genco. We can fabricate a cover to your existing frame work.

Our dinghy style boat cover offers several benefits:

• Easy to put on
• Uses boom as main support
• Simple aluminum frame provided to clamp to stern rail and boom
• Works for people who store their boats mast up

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Make launch an enjoyable experience, let Genco handle part of the job!

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Kinder Industries has a wide variety of covers for many different Catalina models. If you do not see the winter boat cover you need for your Catalina please contact us . [email protected] , 401-253-7076

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